Iron and Steel Plant Energy Audit

India is very rich in iron ore. India is 4^th largest produce of iron ore with capacity of 210 MTPA. This iron ore is converted into the usable form with iron and steel industry. Steel manufacturing is very energy intensive. The making of usable form of steel form iron ore is divided into various sub-process.

Coke making
Sinter making
Blast Furnace
Total Iron making
Steel making
Rolling
Others

The blast furnace as the major energy consumer where iron ore is converted to hot metal. This hot metal is treated in oxygen furnace to produce the required quality steel that is cast into ingots. The ingots are further processed in rolling mills (hot rolling and cold rolling) to produce steel that is ready for market.

Coal is major fuel used in steel industry. It is used in furnaces and digesters to produce syngas. Fuel can account for more than 70% of total energy use in the steelmaking process. Electricity is a major requirement in rolling mills. There is also high demand for steam. All of these provide ample opportunity for energy efficiency optimisation and energy savings. Indian Iron and Steel industry is consuming 30 % more energy than our International counterparts. This makes this sector an optimistic for energy efficiency implementations.

Success Story of Iron & Steel Plant Energy Audit

API ISPAT & POWERTECH LTD

API Ispat and Powertech Pvt. Ltd is located at Industrial growth center, Siltara, Phase-2, Block Dharsiva, and District Raipur (CG) has an annual installed capacity of 105,000 MT of Sponge Iron, commenced production in 2006( July). We have conducted the Energy Audit of API Ispat and Powertech in 2015 – 16. The Management of the hotel was very keen to implement the Energy Saving Measures.

The cost of electricity annualy is 210.24 Lakhs and the cost of coal consumed annually is 3237.77 lakhs. The annual monetory saving by Energy conservation measures proposed under our Energy Audit will be around Rs. 57.7 Lakhs.

Monetory Saving per year – Rs. 57.7 Lakhs
kWh Saved per year – Approx 8.14 Lakhs kWh

BOKARO STEEL PLANT

Bokaro Steel Plant of SAIL is hailed as the country’s first Swadeshi Steel Plant, built with maximum indigenous content in terms of equipment, material and know-how. Its first Blast Furnace started on 2nd October 1972 and the first phase of 1.7 MT Ingot steel. We have conducted the Energy Audit in Bokaro Steel Plant of SAIL in 2014 – 15. They have actively implemted the Energy Saving projects after our Audit.

Sunder Rolling Mills Pvt Ltd, Kamtara Group

Karamtara is an engineering, manufacturing and technology company established in the year 1998, Karamtara has evolved as a leader in the Transmission and Distribution segment of Power Sector. We have conducted the Energy Audit in 2013. They have actively implemted the Energy Saving projects immediately after our Audit.
The annual Energy Cost Rs. 469 Lakhs. The Energy conservation measures proposed under our Energy Audit will reduce it by 41 % with Annual Money Saving will be around Rs.194.55 Lakhs.

% Energy Saving of Total Energy Bill – 41 %
Monetory Saving per year – Rs. 194.5 Lakhs
kWh Saved per year – Approx 32.4 Lakhs kWh

Swastik Pipes Ltd

Swastik Pipes Limited is one of the leading manufactures and exporter of T.T.swastik Band high quality Mild Steel/Carbon Steel ERW Black and Galvanized Pipes/ Tubes Since 1973.Swastik Pipes is also manufacturing LINE PIPES as per APL Spec.5L since December 2005. We have conducted the Energy Audit in 2012. The Management of the plant was very keen to implement the Energy Saving Measures.
The annual Energy Cost Rs. 1193 Lakhs. The Energy conservation measures proposed under our Energy Audit will reduce it by 8.66 % with Annual Money Saving will be around Rs. 103.4 Lakhs.

% Energy Saving of Total Energy Bill – 8.66 %
Monetory Saving per year – Rs. 103.4 Lakhs

Happy Clients

Client Testimonials

This is to certify that Namdhari Eco Energies Pvt ltd has conducted mandatory energy Audit under Energy Conservation Act 2001of our Steel Plant. They have identified many valuable Energy Saving Measures which we have implemented or have plans to implement in the near future. We really appreciate their work and hope they will continue to save the national’s energy for other industries.

API steel and Powertech Limited Surya Rao- Plant Head

This is to certify that PowerGrid Corporation of India Limited has got the work of Mandatory Energy Audit for our plant. Bali Singh from Namdhari Eco Energies Pvt (Outsourced from PowerGrid) ltd has conducted mandatory energy Audit. They have identified many valuable Energy Saving Measures which we have implemented or have plans to implement soon. We really appreciate their work and hope they will continue to save the national’s energy for other industries.

Bokaro Steel Plant Sourabh Kumar

This is to certify that Namdhari Eco Energies Pvt ltd has conducted mandatory energy Audit under Energy Conservation Act 2001 of our Steel Plant. They have identified many valuable Energy Saving Measures which we have implemented or have plans to implement in the near future. We really appreciate their work and hope they will continue to save the national’s energy for other industries.

Swastik Pipes LimitedJ.P. Sharma

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NAMDHARI ECO ENERGIES PVT LTD

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Phone : 0120-4220122

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Plot No 1, IIE ( IT park ) STPI, Sahastradhara Road, Dehradun-248001, Uttarakhand

Phone: 0135-2984024

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